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Plastic substrate with gas barrier layer and transparent conductive oxide thin film for flexible displays

Identifieur interne : 003A96 ( Main/Repository ); précédent : 003A95; suivant : 003A97

Plastic substrate with gas barrier layer and transparent conductive oxide thin film for flexible displays

Auteurs : RBID : Pascal:10-0218948

Descripteurs français

English descriptors

Abstract

A novel plastic substrate for flexible displays was developed. The substrate consisted of a polycarbonate (PC) base film coated with a gas barrier layer and a transparent conductive thin film. PC with ultra-low intrinsic birefringence and high temperature dimensional stability was developed for the base film The retardation of the PC base film was less than 1 nm at a wavelength of 550 nm (film thickness,120 μm). Even at 180 °C, the elastic modulus was 2 GPa, and thermal shrinkage was less than 0.01%. The surface roughness of the PC base film was less than 0.5 nm. A silicon oxide (SiOx) gas barrier layer was deposited on the PC base film by a roll-to-roll DC magnetron reactive sputtering method. The water vapor transmission rate of the SiOx film was less than 0.05 g/ m2/day at 40 °C and 100% relative humidity (RH), and the permeation of oxygen was less than 0.5 cc/m2 day atm at 40 °C and 90% RH. As the transparent conductive thin film, amorphous indium zinc oxide was deposited on the SiOx by sputtering. The transmittance was 87% and the resistivity was 3.5 x 10-4 ohm cm.

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Pascal:10-0218948

Le document en format XML

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<title xml:lang="en" level="a">Plastic substrate with gas barrier layer and transparent conductive oxide thin film for flexible displays</title>
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<name sortKey="Hanada, Toru" uniqKey="Hanada T">Toru Hanada</name>
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<name sortKey="Negishi, Tuyoto" uniqKey="Negishi T">Tuyoto Negishi</name>
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<name sortKey="Shiroishi, Isao" uniqKey="Shiroishi I">Isao Shiroishi</name>
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<author>
<name sortKey="Shiro, Takashi" uniqKey="Shiro T">Takashi Shiro</name>
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<term>Amorphous thin film</term>
<term>Barrier layer</term>
<term>Birefringence</term>
<term>Cathode sputtering</term>
<term>Conductive coating</term>
<term>Elastic modulus</term>
<term>Electrical conductivity</term>
<term>Humidity</term>
<term>Indium oxide</term>
<term>Layer thickness</term>
<term>Physical vapor deposition</term>
<term>Polycarbonates</term>
<term>Roughness</term>
<term>Shrinkage</term>
<term>Silicon oxides</term>
<term>Sputtering</term>
<term>Steam</term>
<term>Thin films</term>
<term>Transmittance</term>
<term>Transparent thin film</term>
<term>Zinc oxide</term>
</keywords>
<keywords scheme="Pascal" xml:lang="fr">
<term>Couche barrière</term>
<term>Revêtement conducteur</term>
<term>Couche mince</term>
<term>Couche mince transparente</term>
<term>Biréfringence</term>
<term>Epaisseur couche</term>
<term>Module élasticité</term>
<term>Retrait</term>
<term>Rugosité</term>
<term>Pulvérisation cathodique</term>
<term>Dépôt physique phase vapeur</term>
<term>Vapeur eau</term>
<term>Humidité</term>
<term>Couche mince amorphe</term>
<term>Carbonate polymère</term>
<term>Oxyde de silicium</term>
<term>Oxyde d'indium</term>
<term>Oxyde de zinc</term>
<term>Pulvérisation irradiation</term>
<term>Facteur transmission</term>
<term>Conductivité électrique</term>
<term>Substrat plastique</term>
<term>SiOx</term>
<term>6855J</term>
<term>8115C</term>
<term>7361</term>
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<div type="abstract" xml:lang="en">A novel plastic substrate for flexible displays was developed. The substrate consisted of a polycarbonate (PC) base film coated with a gas barrier layer and a transparent conductive thin film. PC with ultra-low intrinsic birefringence and high temperature dimensional stability was developed for the base film The retardation of the PC base film was less than 1 nm at a wavelength of 550 nm (film thickness,120 μm). Even at 180 °C, the elastic modulus was 2 GPa, and thermal shrinkage was less than 0.01%. The surface roughness of the PC base film was less than 0.5 nm. A silicon oxide (SiO
<sub>x</sub>
) gas barrier layer was deposited on the PC base film by a roll-to-roll DC magnetron reactive sputtering method. The water vapor transmission rate of the SiO
<sub>x</sub>
film was less than 0.05 g/ m
<sup>2</sup>
/day at 40 °C and 100% relative humidity (RH), and the permeation of oxygen was less than 0.5 cc/m
<sup>2</sup>
day atm at 40 °C and 90% RH. As the transparent conductive thin film, amorphous indium zinc oxide was deposited on the SiO
<sub>x</sub>
by sputtering. The transmittance was 87% and the resistivity was 3.5 x 10
<sup>-4 </sup>
ohm cm.</div>
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<s0>A novel plastic substrate for flexible displays was developed. The substrate consisted of a polycarbonate (PC) base film coated with a gas barrier layer and a transparent conductive thin film. PC with ultra-low intrinsic birefringence and high temperature dimensional stability was developed for the base film The retardation of the PC base film was less than 1 nm at a wavelength of 550 nm (film thickness,120 μm). Even at 180 °C, the elastic modulus was 2 GPa, and thermal shrinkage was less than 0.01%. The surface roughness of the PC base film was less than 0.5 nm. A silicon oxide (SiO
<sub>x</sub>
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<sub>x</sub>
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<sup>2</sup>
/day at 40 °C and 100% relative humidity (RH), and the permeation of oxygen was less than 0.5 cc/m
<sup>2</sup>
day atm at 40 °C and 90% RH. As the transparent conductive thin film, amorphous indium zinc oxide was deposited on the SiO
<sub>x</sub>
by sputtering. The transmittance was 87% and the resistivity was 3.5 x 10
<sup>-4 </sup>
ohm cm.</s0>
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<s4>INC</s4>
<s5>46</s5>
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<s5>72</s5>
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<s5>73</s5>
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<fN21>
<s1>144</s1>
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<pR>
<fA30 i1="01" i2="1" l="ENG">
<s1>International Symposium on Transparent Oxide Thin Films for Electronics Optics (TOEO-6)</s1>
<s2>6</s2>
<s3>Tokyo JPN</s3>
<s4>2009-04-15</s4>
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