Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach
Identifieur interne : 002179 ( Istex/Corpus ); précédent : 002178; suivant : 002180Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach
Auteurs : M. Wiercigroch ; R. D. Neilson ; M. A. PlayerSource :
- Physics Letters A [ 0375-9601 ] ; 1999.
English descriptors
- Teeft :
- Average value, Brittle materials, Elsevier science, Experimental studies, Glass plate, Hertzian theory, Higher values, Impact force, Machining, Main mechanism, Material removal rate, Nonlinear dynamics, Physics letters, Static force, Static load, Time history, Transducer assembly, Ultrasonic drilling, Ultrasonic horn, Ultrasonic machining, Vertical drive, Wiercigroch, Workpiece.
Abstract
Abstract: It is postulated that the main mechanism of the enhancement of material removal rate (MRR) in ultrasonic machining is associated with high amplitudes forces generated by impacts, which act on the workpiece and help to develop micro-cracking in the cutting zone. The inherent non-linearity of the discontinuous impact process is modelled, to generate the pattern of the impact forces. A novel procedure for calculating the MRR is proposed, which for the first time explains the experimentally observed fall in MRR at higher static forces.
Url:
DOI: 10.1016/S0375-9601(99)00416-8
Links to Exploration step
ISTEX:9122D57537AAF69A0A4F4588C0718CFA4C2B14AFLe document en format XML
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Wiercigroch</name><affiliation><mods:affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</mods:affiliation></affiliation></author><author><name sortKey="Neilson, R D" sort="Neilson, R D" uniqKey="Neilson R" first="R. D." last="Neilson">R. D. Neilson</name><affiliation><mods:affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</mods:affiliation></affiliation></author><author><name sortKey="Player, M A" sort="Player, M A" uniqKey="Player M" first="M. A." last="Player">M. A. Player</name><affiliation><mods:affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</mods:affiliation></affiliation></author></analytic><monogr></monogr><series><title level="j">Physics Letters A</title><title level="j" type="abbrev">PLA</title><idno type="ISSN">0375-9601</idno><imprint><publisher>ELSEVIER</publisher><date type="published" when="1999">1999</date><biblScope unit="volume">259</biblScope><biblScope unit="issue">2</biblScope><biblScope unit="page" from="91">91</biblScope><biblScope unit="page" to="96">96</biblScope></imprint><idno type="ISSN">0375-9601</idno></series></biblStruct></sourceDesc><seriesStmt><idno type="ISSN">0375-9601</idno></seriesStmt></fileDesc><profileDesc><textClass><keywords scheme="Teeft" xml:lang="en"><term>Average value</term><term>Brittle materials</term><term>Elsevier science</term><term>Experimental studies</term><term>Glass plate</term><term>Hertzian theory</term><term>Higher values</term><term>Impact force</term><term>Machining</term><term>Main mechanism</term><term>Material removal rate</term><term>Nonlinear dynamics</term><term>Physics letters</term><term>Static force</term><term>Static load</term><term>Time history</term><term>Transducer assembly</term><term>Ultrasonic drilling</term><term>Ultrasonic horn</term><term>Ultrasonic machining</term><term>Vertical drive</term><term>Wiercigroch</term><term>Workpiece</term></keywords></textClass><langUsage><language ident="en">en</language></langUsage></profileDesc></teiHeader><front><div type="abstract" xml:lang="en">Abstract: It is postulated that the main mechanism of the enhancement of material removal rate (MRR) in ultrasonic machining is associated with high amplitudes forces generated by impacts, which act on the workpiece and help to develop micro-cracking in the cutting zone. The inherent non-linearity of the discontinuous impact process is modelled, to generate the pattern of the impact forces. A novel procedure for calculating the MRR is proposed, which for the first time explains the experimentally observed fall in MRR at higher static forces.</div></front></TEI><istex><corpusName>elsevier</corpusName><keywords><teeft><json:string>machining</json:string><json:string>impact force</json:string><json:string>wiercigroch</json:string><json:string>workpiece</json:string><json:string>physics letters</json:string><json:string>ultrasonic machining</json:string><json:string>material removal rate</json:string><json:string>brittle materials</json:string><json:string>ultrasonic drilling</json:string><json:string>static load</json:string><json:string>static force</json:string><json:string>nonlinear dynamics</json:string><json:string>experimental studies</json:string><json:string>glass plate</json:string><json:string>elsevier science</json:string><json:string>hertzian theory</json:string><json:string>time history</json:string><json:string>higher values</json:string><json:string>main mechanism</json:string><json:string>ultrasonic horn</json:string><json:string>vertical drive</json:string><json:string>average value</json:string><json:string>transducer assembly</json:string></teeft></keywords><author><json:item><name>M. Wiercigroch</name><affiliations><json:string>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</json:string></affiliations></json:item><json:item><name>R.D. Neilson</name><affiliations><json:string>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</json:string></affiliations></json:item><json:item><name>M.A. Player</name><affiliations><json:string>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</json:string></affiliations></json:item></author><subject><json:item><lang><json:string>eng</json:string></lang><value>Ultrasonics</value></json:item><json:item><lang><json:string>eng</json:string></lang><value>Impact oscillator</value></json:item><json:item><lang><json:string>eng</json:string></lang><value>Machining</value></json:item></subject><arkIstex>ark:/67375/6H6-PPW31LM6-Z</arkIstex><language><json:string>eng</json:string></language><originalGenre><json:string>Full-length article</json:string></originalGenre><abstract>Abstract: It is postulated that the main mechanism of the enhancement of material removal rate (MRR) in ultrasonic machining is associated with high amplitudes forces generated by impacts, which act on the workpiece and help to develop micro-cracking in the cutting zone. The inherent non-linearity of the discontinuous impact process is modelled, to generate the pattern of the impact forces. A novel procedure for calculating the MRR is proposed, which for the first time explains the experimentally observed fall in MRR at higher static forces.</abstract><qualityIndicators><score>5.784</score><pdfWordCount>2764</pdfWordCount><pdfCharCount>14815</pdfCharCount><pdfVersion>1.2</pdfVersion><pdfPageCount>6</pdfPageCount><pdfPageSize>540 x 712 pts</pdfPageSize><refBibsNative>true</refBibsNative><abstractWordCount>85</abstractWordCount><abstractCharCount>547</abstractCharCount><keywordCount>3</keywordCount></qualityIndicators><title>Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach</title><pii><json:string>S0375-9601(99)00416-8</json:string></pii><genre><json:string>research-article</json:string></genre><host><title>Physics Letters A</title><language><json:string>unknown</json:string></language><publicationDate>1999</publicationDate><issn><json:string>0375-9601</json:string></issn><pii><json:string>S0375-9601(00)X0238-1</json:string></pii><volume>259</volume><issue>2</issue><pages><first>91</first><last>96</last></pages><genre><json:string>journal</json:string></genre></host><namedEntities><unitex><date><json:string>1960s</json:string><json:string>1999</json:string><json:string>1988</json:string></date><geogName></geogName><orgName><json:string>Silesian University</json:string><json:string>Aberdeen University</json:string><json:string>UK Received</json:string><json:string>Stanki Instrument</json:string></orgName><orgName_funder></orgName_funder><orgName_provider></orgName_provider><persName><json:string>J. Appl</json:string><json:string>P.K. Mishra</json:string><json:string>H. Barber</json:string><json:string>J.M.T. Thompson</json:string><json:string>M. Komaraiah</json:string><json:string>R. Ghaffari</json:string><json:string>J. Legras</json:string><json:string>J. Impact</json:string><json:string>M. Wiercigroch</json:string><json:string>J. Saha</json:string><json:string>J.F. Boudet</json:string><json:string>S. Jayatilawa</json:string><json:string>V.T.W. Sin</json:string><json:string>A. Bhattacharyya</json:string><json:string>S. Victor</json:string><json:string>J. Tamura</json:string><json:string>S.W. Shaw</json:string><json:string>Diamond Rev</json:string><json:string>M.A. Player</json:string><json:string>The</json:string><json:string>M.Wiercigroch</json:string><json:string>E. Fehlberg</json:string><json:string>M. Kubota</json:string><json:string>M.P. Mannan</json:string><json:string>C.H. Yew</json:string><json:string>P.G. Petrukha</json:string><json:string>S. Ciliberto</json:string><json:string>R.D. Neilson</json:string><json:string>P.A. Taylor</json:string><json:string>I.D. Ustinov</json:string><json:string>N. Shimamura</json:string><json:string>P.N. Reddy-Narasimha</json:string><json:string>J.F. Knott</json:string></persName><placeName><json:string>Aberdeen</json:string><json:string>Moscow</json:string><json:string>Gliwice</json:string><json:string>Norwich</json:string><json:string>Manchester</json:string></placeName><ref_url></ref_url><ref_bibl><json:string>Komaraiah et al.</json:string><json:string>M. Wiercigroch et al.</json:string><json:string>Saha et al.</json:string><json:string>Applied Science Publishers Ltd., London, 1979</json:string></ref_bibl><bibl></bibl></unitex></namedEntities><ark><json:string>ark:/67375/6H6-PPW31LM6-Z</json:string></ark><categories><wos><json:string>1 - science</json:string><json:string>2 - physics, multidisciplinary</json:string></wos><scienceMetrix><json:string>1 - natural sciences</json:string><json:string>2 - physics & astronomy</json:string><json:string>3 - fluids & plasmas</json:string></scienceMetrix><scopus><json:string>1 - Physical Sciences</json:string><json:string>2 - Physics and Astronomy</json:string><json:string>3 - General Physics and Astronomy</json:string></scopus><inist><json:string>1 - sciences appliquees, technologies et medecines</json:string><json:string>2 - sciences exactes et technologie</json:string><json:string>3 - sciences appliquees</json:string><json:string>4 - pollution</json:string></inist></categories><publicationDate>1999</publicationDate><copyrightDate>1999</copyrightDate><doi><json:string>10.1016/S0375-9601(99)00416-8</json:string></doi><id>9122D57537AAF69A0A4F4588C0718CFA4C2B14AF</id><score>1</score><fulltext><json:item><extension>pdf</extension><original>true</original><mimetype>application/pdf</mimetype><uri>https://api.istex.fr/ark:/67375/6H6-PPW31LM6-Z/fulltext.pdf</uri></json:item><json:item><extension>zip</extension><original>false</original><mimetype>application/zip</mimetype><uri>https://api.istex.fr/ark:/67375/6H6-PPW31LM6-Z/bundle.zip</uri></json:item><istex:fulltextTEI uri="https://api.istex.fr/ark:/67375/6H6-PPW31LM6-Z/fulltext.tei"><teiHeader><fileDesc><titleStmt><title level="a">Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach</title></titleStmt><publicationStmt><authority>ISTEX</authority><publisher scheme="https://scientific-publisher.data.istex.fr">ELSEVIER</publisher><availability><licence><p>elsevier</p></licence></availability><p scheme="https://loaded-corpus.data.istex.fr/ark:/67375/XBH-HKKZVM7B-M"></p><date>1999</date></publicationStmt><notesStmt><note type="research-article" scheme="https://content-type.data.istex.fr/ark:/67375/XTP-1JC4F85T-7">research-article</note><note type="journal" scheme="https://publication-type.data.istex.fr/ark:/67375/JMC-0GLKJH51-B">journal</note><note>Communicated by A.P. Fordy</note><note type="content">Fig. 1: Schematic of rotary ultrasonic machining. 1 - piezo-electric element, 2 - transducer assembly, 3 - coupler, 4 - diamond impregnated/coated tool, 5 - workpiece, 6 - fixture, 7 - pump, 8 - tank, 9 - coolant jet.</note><note type="content">Fig. 2: A dynamic model of rotary ultrasonic drilling.</note><note type="content">Fig. 3: Time history of (a) the tool displacement and (b) the impact force.</note><note type="content">Fig. 4: Influence of the static hydraulic force fHYD on the time history of the impacting force for (a) fHYD=0.1, (b) fHYD=0.4 and (c) fHYD=0.8.</note><note type="content">Fig. 5: The material removal rate versus static force.</note></notesStmt><sourceDesc><biblStruct type="inbook"><analytic><title level="a">Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach</title><author xml:id="author-0000"><persName><forename type="first">M.</forename><surname>Wiercigroch</surname></persName><note type="correspondence"><p>Corresponding author. Tel. +44-1-224-272509, fax +44-1224-272497, e-mail: M.Wiercigroch@eng.abdn.ac.uk</p></note><affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</affiliation></author><author xml:id="author-0001"><persName><forename type="first">R.D.</forename><surname>Neilson</surname></persName><affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</affiliation></author><author xml:id="author-0002"><persName><forename type="first">M.A.</forename><surname>Player</surname></persName><affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</affiliation></author><idno type="istex">9122D57537AAF69A0A4F4588C0718CFA4C2B14AF</idno><idno type="ark">ark:/67375/6H6-PPW31LM6-Z</idno><idno type="DOI">10.1016/S0375-9601(99)00416-8</idno><idno type="PII">S0375-9601(99)00416-8</idno></analytic><monogr><title level="j">Physics Letters A</title><title level="j" type="abbrev">PLA</title><idno type="pISSN">0375-9601</idno><idno type="PII">S0375-9601(00)X0238-1</idno><imprint><publisher>ELSEVIER</publisher><date type="published" when="1999"></date><biblScope unit="volume">259</biblScope><biblScope unit="issue">2</biblScope><biblScope unit="page" from="91">91</biblScope><biblScope unit="page" to="96">96</biblScope></imprint></monogr></biblStruct></sourceDesc></fileDesc><profileDesc><creation><date>1999</date></creation><langUsage><language ident="en">en</language></langUsage><abstract xml:lang="en"><p>Abstract: It is postulated that the main mechanism of the enhancement of material removal rate (MRR) in ultrasonic machining is associated with high amplitudes forces generated by impacts, which act on the workpiece and help to develop micro-cracking in the cutting zone. The inherent non-linearity of the discontinuous impact process is modelled, to generate the pattern of the impact forces. A novel procedure for calculating the MRR is proposed, which for the first time explains the experimentally observed fall in MRR at higher static forces.</p></abstract><textClass><keywords scheme="keyword"><list><head>Keywords</head><item><term>Ultrasonics</term></item><item><term>Impact oscillator</term></item><item><term>Machining</term></item></list></keywords></textClass></profileDesc><revisionDesc><change when="1999-02-11">Modified</change><change when="1999">Published</change></revisionDesc></teiHeader></istex:fulltextTEI><json:item><extension>txt</extension><original>false</original><mimetype>text/plain</mimetype><uri>https://api.istex.fr/ark:/67375/6H6-PPW31LM6-Z/fulltext.txt</uri></json:item></fulltext><metadata><istex:metadataXml wicri:clean="Elsevier, elements deleted: ce:floats; body; tail"><istex:xmlDeclaration>version="1.0" encoding="utf-8"</istex:xmlDeclaration><istex:docType PUBLIC="-//ES//DTD journal article DTD version 4.5.2//EN//XML" URI="art452.dtd" name="istex:docType"><istex:entity SYSTEM="gr1" NDATA="IMAGE" name="gr1"></istex:entity><istex:entity SYSTEM="gr2" NDATA="IMAGE" name="gr2"></istex:entity><istex:entity SYSTEM="gr3" NDATA="IMAGE" name="gr3"></istex:entity><istex:entity SYSTEM="gr4" NDATA="IMAGE" name="gr4"></istex:entity><istex:entity SYSTEM="gr5" NDATA="IMAGE" name="gr5"></istex:entity></istex:docType><istex:document><converted-article version="4.5.2" docsubtype="fla"><item-info><jid>PLA</jid><aid>9091</aid><ce:pii>S0375-9601(99)00416-8</ce:pii><ce:doi>10.1016/S0375-9601(99)00416-8</ce:doi><ce:copyright year="1999" type="unknown"></ce:copyright></item-info><head><ce:title>Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach</ce:title><ce:author-group><ce:author><ce:given-name>M.</ce:given-name><ce:surname>Wiercigroch</ce:surname><ce:cross-ref refid="CORR1">*</ce:cross-ref></ce:author><ce:author><ce:given-name>R.D.</ce:given-name><ce:surname>Neilson</ce:surname></ce:author><ce:author><ce:given-name>M.A.</ce:given-name><ce:surname>Player</ce:surname></ce:author><ce:affiliation><ce:textfn>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</ce:textfn></ce:affiliation><ce:correspondence id="CORR1"><ce:label>*</ce:label><ce:text>Corresponding author. Tel. +44-1-224-272509, fax +44-1224-272497, e-mail: M.Wiercigroch@eng.abdn.ac.uk</ce:text></ce:correspondence></ce:author-group><ce:date-received day="28" month="5" year="1998"></ce:date-received><ce:date-revised day="11" month="2" year="1999"></ce:date-revised><ce:date-accepted day="17" month="6" year="1999"></ce:date-accepted><ce:miscellaneous>Communicated by A.P. Fordy</ce:miscellaneous><ce:abstract><ce:section-title>Abstract</ce:section-title><ce:abstract-sec><ce:simple-para>It is postulated that the main mechanism of the enhancement of material removal rate (MRR) in ultrasonic machining is associated with high amplitudes forces generated by impacts, which act on the workpiece and help to develop micro-cracking in the cutting zone. The inherent non-linearity of the discontinuous impact process is modelled, to generate the pattern of the impact forces. A novel procedure for calculating the MRR is proposed, which for the first time explains the experimentally observed fall in MRR at higher static forces.</ce:simple-para></ce:abstract-sec></ce:abstract><ce:keywords class="keyword"><ce:section-title>Keywords</ce:section-title><ce:keyword><ce:text>Ultrasonics</ce:text></ce:keyword><ce:keyword><ce:text>Impact oscillator</ce:text></ce:keyword><ce:keyword><ce:text>Machining</ce:text></ce:keyword></ce:keywords></head></converted-article></istex:document></istex:metadataXml><mods version="3.6"><titleInfo><title>Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach</title></titleInfo><titleInfo type="alternative" contentType="CDATA"><title>Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach</title></titleInfo><name type="personal"><namePart type="given">M.</namePart><namePart type="family">Wiercigroch</namePart><affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</affiliation><description>Corresponding author. Tel. +44-1-224-272509, fax +44-1224-272497, e-mail: M.Wiercigroch@eng.abdn.ac.uk</description><role><roleTerm type="text">author</roleTerm></role></name><name type="personal"><namePart type="given">R.D.</namePart><namePart type="family">Neilson</namePart><affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</affiliation><role><roleTerm type="text">author</roleTerm></role></name><name type="personal"><namePart type="given">M.A.</namePart><namePart type="family">Player</namePart><affiliation>Department of Engineering, King's College, University of Aberdeen, Aberdeen, AB24 3UE, UK</affiliation><role><roleTerm type="text">author</roleTerm></role></name><typeOfResource>text</typeOfResource><genre type="research-article" displayLabel="Full-length article" authority="ISTEX" authorityURI="https://content-type.data.istex.fr" valueURI="https://content-type.data.istex.fr/ark:/67375/XTP-1JC4F85T-7">research-article</genre><originInfo><publisher>ELSEVIER</publisher><dateIssued encoding="w3cdtf">1999</dateIssued><dateModified encoding="w3cdtf">1999-02-11</dateModified><copyrightDate encoding="w3cdtf">1999</copyrightDate></originInfo><language><languageTerm type="code" authority="iso639-2b">eng</languageTerm><languageTerm type="code" authority="rfc3066">en</languageTerm></language><abstract lang="en">Abstract: It is postulated that the main mechanism of the enhancement of material removal rate (MRR) in ultrasonic machining is associated with high amplitudes forces generated by impacts, which act on the workpiece and help to develop micro-cracking in the cutting zone. The inherent non-linearity of the discontinuous impact process is modelled, to generate the pattern of the impact forces. A novel procedure for calculating the MRR is proposed, which for the first time explains the experimentally observed fall in MRR at higher static forces.</abstract><note>Communicated by A.P. Fordy</note><note type="content">Fig. 1: Schematic of rotary ultrasonic machining. 1 - piezo-electric element, 2 - transducer assembly, 3 - coupler, 4 - diamond impregnated/coated tool, 5 - workpiece, 6 - fixture, 7 - pump, 8 - tank, 9 - coolant jet.</note><note type="content">Fig. 2: A dynamic model of rotary ultrasonic drilling.</note><note type="content">Fig. 3: Time history of (a) the tool displacement and (b) the impact force.</note><note type="content">Fig. 4: Influence of the static hydraulic force fHYD on the time history of the impacting force for (a) fHYD=0.1, (b) fHYD=0.4 and (c) fHYD=0.8.</note><note type="content">Fig. 5: The material removal rate versus static force.</note><subject><genre>Keywords</genre><topic>Ultrasonics</topic><topic>Impact oscillator</topic><topic>Machining</topic></subject><relatedItem type="host"><titleInfo><title>Physics Letters A</title></titleInfo><titleInfo type="abbreviated"><title>PLA</title></titleInfo><genre type="journal" authority="ISTEX" authorityURI="https://publication-type.data.istex.fr" valueURI="https://publication-type.data.istex.fr/ark:/67375/JMC-0GLKJH51-B">journal</genre><originInfo><publisher>ELSEVIER</publisher><dateIssued encoding="w3cdtf">1999</dateIssued></originInfo><identifier type="ISSN">0375-9601</identifier><identifier type="PII">S0375-9601(00)X0238-1</identifier><part><date>1999</date><detail type="volume"><number>259</number><caption>vol.</caption></detail><detail type="issue"><number>2</number><caption>no.</caption></detail><extent unit="issue-pages"><start>81</start><end>170</end></extent><extent unit="pages"><start>91</start><end>96</end></extent></part></relatedItem><identifier type="istex">9122D57537AAF69A0A4F4588C0718CFA4C2B14AF</identifier><identifier type="ark">ark:/67375/6H6-PPW31LM6-Z</identifier><identifier type="DOI">10.1016/S0375-9601(99)00416-8</identifier><identifier type="PII">S0375-9601(99)00416-8</identifier><recordInfo><recordContentSource authority="ISTEX" authorityURI="https://loaded-corpus.data.istex.fr" valueURI="https://loaded-corpus.data.istex.fr/ark:/67375/XBH-HKKZVM7B-M">elsevier</recordContentSource></recordInfo></mods><json:item><extension>json</extension><original>false</original><mimetype>application/json</mimetype><uri>https://api.istex.fr/ark:/67375/6H6-PPW31LM6-Z/record.json</uri></json:item></metadata><serie></serie></istex></record>Pour manipuler ce document sous Unix (Dilib)
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|texte= Material removal rate prediction for ultrasonic drilling of hard materials using an impact oscillator approach
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