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[Comparison of adaptation and microstructure of titanium upper complete denture base fabricated by selecting laser melting and electron beam melting].

Identifieur interne : 000011 ( PubMed/Curation ); précédent : 000010; suivant : 000012

[Comparison of adaptation and microstructure of titanium upper complete denture base fabricated by selecting laser melting and electron beam melting].

Auteurs : Y. Ye [République populaire de Chine] ; Y Y Xiong [République populaire de Chine] ; J R Zhu [République populaire de Chine] ; J. Sun [République populaire de Chine]

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RBID : pubmed:28613055

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Abstract

Objective: To fabricate Ti alloy frameworks for a maxillary complete denture with three-dimensional printing (3DP) technique, such as selective laser melting (SLM) and electron beam melting (EBM), and to evaluate the microstructure of these frameworks and their adaptation to the die stone models. Methods: Thirty pairs of edentulous casts were divided into 3 groups randomly and equally. In each group, one of the three techniques (SLM, EBM, conventional technique) was used to fabricate Ti alloy frameworks. The base-cast sets were transversally sectioned into 3 sections at the distal of canines, mesial of first molars, and the posterior palatal zone. The gap between the metal base and cast was measured in the 3 sections. Stereoscopic microscope was used to measure the gap. Three pieces of specimens of 5 mm diameter were fabricated with Ti alloy by SLM, EBM and the traditional casting technology (as mentioned above). Scanning electron microscope (SEM) was used to evaluate the differences of microstructure among these specimens. Results: The gaps between the metal base and cast were (99.4±17.0), (98.2±26.1), and (99.6± 16.1) μm in conventional method; (99.4 ± 22.8), (83.1 ± 19.3), and (103.3 ± 13.8) μm in SLM technique; (248.3±70.3), (279.1±71.9), and (189.1±31.6) μm in EBM technique. There was no statistical difference in the value of gaps between SLM Ti alloy and conventional method Ti alloy group (P>0.05). There was statistical difference among EBM Ti alloy, conventional method Ti alloy and SLM Ti alloy group (P<0.05). The SLM Ti alloy showed more uniform and compact microstructure than the cast Ti alloy and EBM Ti alloy did. Conclusions: SLM technique showed initial feasibility to manufacture the dental base of complete denture. The mechanical properties and microstructure of the denture frameworks prepared by SLM indicate that these dentures are appropriate for clinical use. EBM technique is inadequate to make a complete denture now.

PubMed: 28613055

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<term>Electrons</term>
<term>Feasibility Studies</term>
<term>Humans</term>
<term>Lasers</term>
<term>Mouth, Edentulous</term>
<term>Printing, Three-Dimensional</term>
<term>Random Allocation</term>
<term>Titanium</term>
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<term>Alliage dentaire</term>
<term>Alliages de chrome</term>
<term>Attribution aléatoire</term>
<term>Bouche édentée</term>
<term>Humains</term>
<term>Impression tridimensionnelle</term>
<term>Lasers</term>
<term>Prothèse dentaire complète</term>
<term>Technique de coulée dentaire</term>
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<term>Électrons</term>
<term>Études de faisabilité</term>
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<term>Chromium Alloys</term>
<term>Dental Alloys</term>
<term>Titanium</term>
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<term>Electrons</term>
<term>Feasibility Studies</term>
<term>Humans</term>
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<div type="abstract" xml:lang="en">Objective: To fabricate Ti alloy frameworks for a maxillary complete denture with three-dimensional printing (3DP) technique, such as selective laser melting (SLM) and electron beam melting (EBM), and to evaluate the microstructure of these frameworks and their adaptation to the die stone models. Methods: Thirty pairs of edentulous casts were divided into 3 groups randomly and equally. In each group, one of the three techniques (SLM, EBM, conventional technique) was used to fabricate Ti alloy frameworks. The base-cast sets were transversally sectioned into 3 sections at the distal of canines, mesial of first molars, and the posterior palatal zone. The gap between the metal base and cast was measured in the 3 sections. Stereoscopic microscope was used to measure the gap. Three pieces of specimens of 5 mm diameter were fabricated with Ti alloy by SLM, EBM and the traditional casting technology (as mentioned above). Scanning electron microscope (SEM) was used to evaluate the differences of microstructure among these specimens. Results: The gaps between the metal base and cast were (99.4±17.0), (98.2±26.1), and (99.6± 16.1) μm in conventional method; (99.4 ± 22.8), (83.1 ± 19.3), and (103.3 ± 13.8) μm in SLM technique; (248.3±70.3), (279.1±71.9), and (189.1±31.6) μm in EBM technique. There was no statistical difference in the value of gaps between SLM Ti alloy and conventional method Ti alloy group (P>0.05). There was statistical difference among EBM Ti alloy, conventional method Ti alloy and SLM Ti alloy group (P<0.05). The SLM Ti alloy showed more uniform and compact microstructure than the cast Ti alloy and EBM Ti alloy did. Conclusions: SLM technique showed initial feasibility to manufacture the dental base of complete denture. The mechanical properties and microstructure of the denture frameworks prepared by SLM indicate that these dentures are appropriate for clinical use. EBM technique is inadequate to make a complete denture now.</div>
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<AbstractText>Objective: To fabricate Ti alloy frameworks for a maxillary complete denture with three-dimensional printing (3DP) technique, such as selective laser melting (SLM) and electron beam melting (EBM), and to evaluate the microstructure of these frameworks and their adaptation to the die stone models. Methods: Thirty pairs of edentulous casts were divided into 3 groups randomly and equally. In each group, one of the three techniques (SLM, EBM, conventional technique) was used to fabricate Ti alloy frameworks. The base-cast sets were transversally sectioned into 3 sections at the distal of canines, mesial of first molars, and the posterior palatal zone. The gap between the metal base and cast was measured in the 3 sections. Stereoscopic microscope was used to measure the gap. Three pieces of specimens of 5 mm diameter were fabricated with Ti alloy by SLM, EBM and the traditional casting technology (as mentioned above). Scanning electron microscope (SEM) was used to evaluate the differences of microstructure among these specimens. Results: The gaps between the metal base and cast were (99.4±17.0), (98.2±26.1), and (99.6± 16.1) μm in conventional method; (99.4 ± 22.8), (83.1 ± 19.3), and (103.3 ± 13.8) μm in SLM technique; (248.3±70.3), (279.1±71.9), and (189.1±31.6) μm in EBM technique. There was no statistical difference in the value of gaps between SLM Ti alloy and conventional method Ti alloy group (P>0.05). There was statistical difference among EBM Ti alloy, conventional method Ti alloy and SLM Ti alloy group (P<0.05). The SLM Ti alloy showed more uniform and compact microstructure than the cast Ti alloy and EBM Ti alloy did. Conclusions: SLM technique showed initial feasibility to manufacture the dental base of complete denture. The mechanical properties and microstructure of the denture frameworks prepared by SLM indicate that these dentures are appropriate for clinical use. EBM technique is inadequate to make a complete denture now.</AbstractText>
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<DescriptorName UI="D014025" MajorTopicYN="Y">Titanium</DescriptorName>
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<AbstractText>目的: 对比选区激光熔化(selective laser melting,SLM)和电子束熔化(electron beam melting,EBM)制作的上颌全口义齿钛合金基托的适合性和微观结构差异,为三维打印的口腔临床应用提供实验依据。 方法: 采用标准上颌无牙颌模型,计算机辅助设计(computer aided design ,CAD)上颌全口义齿基托,使用SLM、EBM设备三维打印钛合金基托各10个,即SLM组和EBM组;以传统手工铸造的上颌全口义齿钛合金基托10个(铸造组)作为对照。将每个基托从前至后分成3个区段:尖牙远中区、第一磨牙中央区和边缘封闭区。体视显微镜测量并记录基托与石膏模型的间隙,以间隙量作为评估适合性的指标。用扫描电镜观察3组钛合金试件微观结构。 结果: 铸造组尖牙远中区、第一磨牙中央区和边缘封闭区的间隙量为(99.4±17.0)、(98.2±26.1)、(99.6±16.1)μm; SLM组为(99.4± 22.8)、(83.1±19.3)、(103.3±13.8)μm; EBM组为(248.3±70.3)、(279.1±71.9)、(189.1±31.6)μm。对于相同测量区域,SLM组与铸造组间隙量差异均无统计学意义(P>0.05);EBM组与SLM组、铸造组间隙量差异均有统计学意义(P<0.05)。铸造组钛合金基托表面光滑均匀,仍有一部分铸造缺陷。SLM组钛合金基托表面光滑均匀,少有烧结缺陷。EBM组钛合金基托表面粗糙,条索状分布,存在明显的烧结缺陷。 结论: SLM制作的上颌全口义齿钛合金基托在形态、适合性、微观结构方面均可达到临床要求,可进一步进行临床应用研究;且相比于传统铸造方法,其在微观结构方面更具优势。而EBM钛合金基托的适合性和微观结构仍有所欠缺,尚待改进。.</AbstractText>
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<Keyword MajorTopicYN="N">Denture bases</Keyword>
<Keyword MajorTopicYN="N">Denture, complete, upper</Keyword>
<Keyword MajorTopicYN="N">Three-dimensional printing</Keyword>
<Keyword MajorTopicYN="N">Titanium</Keyword>
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<Minute>0</Minute>
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